Cobalt is a shiny, brittle metal that is used to produce strong, corrosion and heat-resistant alloys, permanent magnets and hard metals. Stellite alloys are a group or a range of cobalt-chromium alloys. They are designed to be resistant to wear and corrosion. These alloys may also have some portions of tungsten or molybdenum and some small but critical amounts of carbon.
Shah International supplies the below Cobalt Alloy Grades :Stellite 6, Stellite 12, Stellite 25
Stellite 6 is the most widely used of the wear resistant cobalt-based alloys and exhibits good all-round performance. It is regarded as the industry standard for general-purpose wear resistance applications, has excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range, and retains a reasonable level of hardness up to 500°C (930°F). It also has good resistance to impact and cavitation erosion. Stellite 6 is ideally suited to a variety of hardfacing processes and can be turned with carbide tooling. Examples include valve seats and gates, pump shafts and bearings, erosion shields, and rolling couples. It is often used self-mated.
Stellite 6 Chemical Composition, %:
Co |
Cr |
W |
C |
Ni |
Fe |
Si |
Mn |
Balance |
27.0-32.0 |
4.0-6.0 |
0.9-1.4 |
3.0 |
3.0 |
1.5 |
1.0 |
Mechanical Properties of Stellite 6:
At Room Temperature, Investment Castings As Cast
Ultimate Tensile Strength |
790 Mpa |
Yield |
(0.2 % offset) |
Elongation |
< 1 % |
Stellite 12 is a cobalt-base alloy having high heat and corrosion resistance with excellent wear and abrasion resistance. Examples include industrial knives for cutting carpets, plastics, paper and synthetic fibers; and saw tips in the timber industry. It is also used for control plates in the beverage industry, pump vanes, bearing bushes and narrow neck glass mold plungers; and for hardfacing of engine valves, pinch rollers in the metal-processing industries and rotor blade edges. It contains a higher fraction of hard, brittle carbides than Stellite 6, and has increased resistance to low angle erosion, abrasion, and severe sliding wear whilst retaining reasonable impact and cavitation resistance. The higher tungsten content provides better high temperature properties compared to Stellite 6, and it can be used at temperatures up to about 700˚C.
Stellite 12 Chemical Composition, %:
Co |
Cr |
W |
C |
Ni |
Fe |
Si |
Mn |
Balance |
27-32 |
7.5-9.5 |
1.4-1.7 (hardfacings) |
1.5 |
3.0 |
0.7 |
2.5 |
Mechanical Properties of Stellite 12:
At Room Temperature, Investment Castings As Cast
Ultimate Tensile Strength |
740 Mpa |
Yield |
(0.2 % offset) |
Elongation |
< 1 % |
Stellite 25 Chemical Composition, %:
Co |
Ni |
Cr |
Mn |
Si |
Fe |
S |
Balance |
9.0-11.0 |
19.0-21.0 |
1.0-2.0 |
0.4 max |
3.0 max |
0.03 max |
Stellite 25 ASTM Specification:
Sheet / Plate |
Bar |
Forgings |
AMS 5537 |
AMS 5759, ASTM F90 |
AMS 5759 |
Mechanical Properties of Stellite 25:
At Room Temperature, Castings As Cast
Ultimate Tensile Strength |
925 Mpa |
Yield |
(0.2 % offset) |
Elongation |
1-2 % |